The standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass 12.7 mm, and size a representative sample. The test then involves a series of batch grinds in a standard Bond rod mill. A Bond rod mill is 0.305m by 0.610m, with wave liners (of a form described by Bond), which runs at 40rpm and tilts as described below.

Free chat onlineBond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit

Free chat onlineThe specification for the apparatus to determining a “Bond” rod mill work index is first described in Bond & Maxton (1943). It states that the apparatus is a tumbling rod mill to be operated in a locked cycle test at a fixed circulating load.

Free chat onlineThe Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus.The SAGMILLING.COM models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners".

Free chat onlineThe total power for the HPGR system can be compared to that of a conventional circuit, based on the rod and ball mill work indices and the Third Theory of comminution. The power comparison can also be done against AG/SAG mills. This methodology has only been used to scope the potential energy savings of HPGR at small scales. We conduct HPGR ...

Free chat onlineDuring operation of rod mills, rods have to be replaced occasionally as they are subjected to wear and liable to break. The replacement rate should be equal to the rate at which rod size deterioration occurs so that equilibrium is maintained. Bond determined the equilibrium rod sizes in …

Free chat onlineBond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond’s Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied. The test is a closed-circuit dry grindability test performed in a standard rod mill.

Free chat onlineBond Rod Mill Index Test. Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed ...

Free chat onlineThe Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a non-additive behavior. The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .

Free chat onlineThis Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you ...

Free chat onlineRod life is maximized of rod length-to-mill diameter is maintained between 1.4 to 1.6. Rods wear unequally with thin rod formed at the feed end and forming an elliptical shape. Rod …

Free chat onlineMar 17, 2020· The F. Bond rod mill Currently, the use of grinding rods is not very widespread among the Ukrainian producers. Still, this type of grinding media is used and we consider it appropriate to consider the F. Bond calculation, which we are talking about in series of articles. RWi is the rods grinding work …

Free chat onlineWhat Can Go Wrong in Comminution Circuit Design? C Bailey1, G Lane2, S Morrell3 and P Staples4 ... bond rod mill work index on at least one sample tested, and ... Bond design Modified design FIG 1 - Correlation of crushing work index and drop-weight index.

Free chat onlineball mill and can be performed at mesh sizes ranging from 48 mesh to 400 mesh. Bond Ball Mill Work Index (and modified Bond Work Index) data can be used in the CEET® grinding simulator. • The Bond Rod Mill Grindability Test determines the Bond Rod Mill Work Index which is used to determine net power requirements for sizing rod mills. The ...

Free chat onlineThe Bond rod mill work index is used to calculate the power requirement to grind from ~½” to about 14 mesh. The test has been mainly used for the design of rod mills or primary ball mills, but it can also be used along with the other Bond tests (BWI and CWI) for SAG mill design

Free chat onlineAug 10, 2016· As previously observed the grindability of the bauxite has improved at elevated temperature. The specific grinding energy decreased. Correlation between the Bond Work Indices calculated from three different method (HGI, Bond Ball Mill Work Index and Bond Rod Mill Work Index) was established.

Free chat onlineThe 1.2kg charge is milled with the standard Bond ball mill for a set time. A particle size analysis is performed on the feed and ground product, and a modified work index is calculated using a proprietary model. The Mod Bond results must be calibrated against sufficient standard Bond ball mill work indices, typically 10% of the total.

Free chat onlineBond Work Index Tests. Grinding Solutions offers a range of Bond Work Index Testing from crushability and abrasion to ball and rod mills. For more information on the tests please see below: Bond Low Energy Impact Test. The Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index.

Free chat onlineRelation of Bond rod mill work index and crushing work index. Similar to the ball mill work index, the rod mill work index is a tumbling test that includes both attrition and abrasion breakage mechanisms. Unlike the ball mill work index, the size of the feed to a rod mill test (10 mm–12 mm) is closer to the size of the crushing test.

Free chat onlineThe grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to 2.1 mm whereas Ball Mill Work ...

Free chat onlinedetermination of the work index for ball and rod mills in 1952 and modified it in 1961. The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load. The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following ...

Free chat onlineTo calculate Bond rod-mill work indices, the four samples were screened and the particle size distributions plotted in Fig. 2.The plot was used to find F 80 of the samples for calculations. Fig. 3, Fig. 4 show the grinding kinetics of Pb, Cu, Fe, and Mn ores in the Bond rod-mill in different test-sieves. The slopes of all lines in the figures are equal to the k value of Eq.

Free chat onlineRod Mills, How Do They Work? Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill. To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 1.4 to 1.6. ...

Free chat onlineOct 03, 2015· The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for operating production-size rod mills.

Free chat onlineHOME>>Product>>bond rod mill work index modified. Simulating the Bond rod mill grindability test.(Report) - . 201211- A procedure based on the simulation of batch grinding allowed predicting the Bond rod mill work index of ores within no more than 10% of de. read more; Bond Work Index Rod Mill …

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